Cowracer
11-06-2006, 13:28
The big blue truck (dually) is up for its safety inspection. I know the rear adjusters are locked up solid, and my 'pedal' has been pretty low lately. Not wanting to take the chance of failing, I figured I'd look at the brakes. Well, I learned one thing about these trucks...
Aint nothing easy!
I thougth that I would just take off the wheels and pop the drums off. HA! The drums are unit parts of the hubs. But with the help of a friend who is familiare with larger trucks, we dove into it.
I removed the axle flange bolts and with a very light amount of prying, the axles slid out. Use a catch tray, as a bit of gear lube will come out with them. Once clear, you will see a big nut with a key in it and a round circle-clip holding the key in. A flat blade screwdriver made short work of removing the clip, and a magnetic pick-up fished out the keystock.
With the keystock out, the big honkin' nut is free to rotate. Unscrew the nut and remove it completely. Not the hub/drum unit is free to be removed. This sucker is HEAVY. Get some help or a floor jack or something. I about busted a nut pulling it out. The bearings come out with the hub.
With the drums off, I could see that I had plenty of brake shoe left, but the adjusters were totally frozen. A little squirt of some PB blaster, and a big pair of pliers later, and they broke loose. I coated them in anti-seize, and screwed them all the way in and back out to make sure the inside threads got some anti-seize on them.
Putting the hub/drum unit back on was not fun. Be careful not to knock the bearings. First off, though, degrease everything inside the drum with some brake cleaner and give it a once over visually. My drums and bearings all looked to be in pretty good shape.
Once the hub/drum is back on the axle tube snout, install the big-honkin' nut. I have absolutly no idea what the torque spec are for this, so I used my best, "front-end-spindle-bearing-nut-tightening-by-feel" method. Not loose, not really tight. Just tight enough to eleminate any play, and then a quarter turn more. There are a bunch of keyways in the nut that will line up with a keyway in the snout eventually. My 1/4 turn more actually wound up being slightly less on both sides, to get the snout keyway to line up nicely with a nut keyway. Then slide the keystock back in and re-install the circle-clip.
The axles then went back in with a bit of silicone to seal things up. I installed the wheels and tires, and then set the brake adjustment through the little hole in the backing plate.
A heavy, and dirty job, but not too difificult for the average mechanic.
Tim
Aint nothing easy!
I thougth that I would just take off the wheels and pop the drums off. HA! The drums are unit parts of the hubs. But with the help of a friend who is familiare with larger trucks, we dove into it.
I removed the axle flange bolts and with a very light amount of prying, the axles slid out. Use a catch tray, as a bit of gear lube will come out with them. Once clear, you will see a big nut with a key in it and a round circle-clip holding the key in. A flat blade screwdriver made short work of removing the clip, and a magnetic pick-up fished out the keystock.
With the keystock out, the big honkin' nut is free to rotate. Unscrew the nut and remove it completely. Not the hub/drum unit is free to be removed. This sucker is HEAVY. Get some help or a floor jack or something. I about busted a nut pulling it out. The bearings come out with the hub.
With the drums off, I could see that I had plenty of brake shoe left, but the adjusters were totally frozen. A little squirt of some PB blaster, and a big pair of pliers later, and they broke loose. I coated them in anti-seize, and screwed them all the way in and back out to make sure the inside threads got some anti-seize on them.
Putting the hub/drum unit back on was not fun. Be careful not to knock the bearings. First off, though, degrease everything inside the drum with some brake cleaner and give it a once over visually. My drums and bearings all looked to be in pretty good shape.
Once the hub/drum is back on the axle tube snout, install the big-honkin' nut. I have absolutly no idea what the torque spec are for this, so I used my best, "front-end-spindle-bearing-nut-tightening-by-feel" method. Not loose, not really tight. Just tight enough to eleminate any play, and then a quarter turn more. There are a bunch of keyways in the nut that will line up with a keyway in the snout eventually. My 1/4 turn more actually wound up being slightly less on both sides, to get the snout keyway to line up nicely with a nut keyway. Then slide the keystock back in and re-install the circle-clip.
The axles then went back in with a bit of silicone to seal things up. I installed the wheels and tires, and then set the brake adjustment through the little hole in the backing plate.
A heavy, and dirty job, but not too difificult for the average mechanic.
Tim